| Model | XY-4 630 | XY-4 1120A | XY-4 1400 | XY-4 1500 | XY-4 1730 |
| Roll Diameter (mm) | 230 | 360 | 400 | 450 | 610 |
| Working Length (mm) | 630 | 1120 | 1400 | 1500 | 1730 |
| Roll Speed Ratio | 1:1:1:1 | 0.73:1:1:0.73 | 1:1.383:1.383:1 | 1:1.5:1.5:1 | 1:1.4:1.4:1
1:1.4:1.4:1.4 |
| Middle Roll Speed (r/min) | 2.1-21 | 2-20.1 | 3-26.3 | 2.5-25 | 8-50 |
| Gap Adjustment Range (mm) | 0-10 | 0-10 | 0-10 | 0-6 | 20 |
| Min. Product Thickness (mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.15 |
| Product Width (mm) | 100-500 | 500-920 | 1200 | 1250 | 1500 |
| Motor Power (kW) | 15 | 55 | 75 | 110 | 160 |
Product Structure & Features
Core Components
1. Rollers: Cold-hardened alloy cast iron (HS68-72 hardness), hollow design for steam/water temperature control (±1℃ precision).
2. Frame: Heavy-duty steel structure (stress relief treated) for 99% pressure uniformity.
3. Adjustment System: Electric screw-nut mechanism for precise roll gap control (resolution: 0.01mm).
4. Drive System: Frequency-controlled motor + hard-tooth surface reducer, supporting stepless speed regulation.
Precision Enhancement
1. Precision models include:
✅ Automatic roll bending compensation
✅ Hydraulic phase shift control
✅ Non-contact thickness gauging (±0.005mm accuracy)
Application Scenarios
· Tire Industry: Calendering tire treads, inner liners, and steel cord coating
· Footwear & Sports: Rubber sheets for shoe soles, sports matting
· Industrial Seals: Precision gaskets and O-rings
· Wire & Cable: Rubber insulation layer calendering
· Recycling: Reclaimed rubber sheet production
Technical Advantages
High Efficiency
· Multi-ratio roll design (e.g., 1:1.5:1.5:1) for optimal shearing and plasticization
· Throughput: Up to 2.5 tons/hour (XY-4Г1730 model)
Energy Saving
· Frequency conversion control reduces power consumption by 18% vs. traditional models
· Insulated roller chambers minimize heat loss
Safety Design
· Dual emergency stop systems (response time ≤0.5s)
· Overload protection with automatic pressure relief
· CE-certified (EN ISO 12100 compliant)
Customization Options
· Function-specific Models:
· Embossing calenders for pattern forming
· Two-sided coating calenders for fabric lamination
· High-temperature Models: Up to 250℃ for silicone processing
· PLC Control Upgrade: Touchscreen HMI with recipe storage (supports 100+ processes)
After-Sales Support
· 1-year warranty on main components (rollers, reducer)
· Lifetime technical support via remote diagnostics
· Spare parts availability within 72 hours (global warehouse network)
Contact us for a customized calendering solution—optimize your production efficiency with XY series precision calenders!
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.
Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling.
The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer,etc.
Company's products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia, Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years.Meanwhile,they also introduced new customers to cooperate.
Product quality and after-sales service is the key to survival of Qingdao Shun Cheong Machinery Co.,Ltd, and also are top priorities of management of the company, the company commitment to all customers as follows:
1. Every parts pass strict quality inspection before storage.
2. All the products overload trial running before shipment, such as Plate Vulcanizing Press,to test pressure for 24 hours under 1.25 times the rated working pressure. Rubber Mixing Mill, rubber mixing 20 minutes under 1.1 times amount of the rated mixing rubber etc.
3. The whole body of all products are with free technical support.
4. The warranty period of 3 years for main parts, wearing parts for 1 year warranty.
5. The products issues quality problems in the use process, first of all, our sales staff and engineers through the Internet or telephone guidance service, if not solve we will find a local agent or factory's engineer to door repair for the first time! In order to better serve customers, the company provides conveyor belt, waste tire recycling line and tire and other rubber products production site for customers to visit, consultation.
Our Service
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
♦ In the process of production, we will take photos and send to customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your workers to operate the machine.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong Airport. We will pick up you at the airport.
Contact Us
Alan
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd.
Web: www.cn-rubbermachine.com
Add:No.1 Kangting Road, Huangdao District, Qingdao City, China
Email:sales-6@sfcjx.com
Tel: +86(0)-532-85185697
Fax: +86(0)-532-85182359
Tel: +86 176699158998
Whatsapp: +86 176699158998
